Operational Cost
Analytics

Automated telemetry processing and variance reporting system tracking multidimensional logistics costs and identifying operational waste across global sites.

Cost Telemetry Variance Engine Automated Auditing Interactive Dashboards Forecasting
CASE STUDY SPOTLIGHT
Automated auditing.
Actionable savings.
VISIBILITY
Live telemetry tracking
VARIANCE
Instant anomaly alerts
SAVINGS
Quantified operational ROI
EXECUTIVE SUMMARY

Operational Context & Objectives

The client distributed thousands of freight shipments weekly across multiple national carriers. Each carrier generated complex, opaque billing statements containing surcharges, dimensional weight adjustments, fuel indexing, and accessorial fees.

Reconciliation was managed manually by three full-time analysts using giant Excel spreadsheets. Because manual auditing took 14 business days per billing cycle, hundreds of thousands of dollars in erroneous carrier surcharges slipped past payment approval deadlines without dispute.


THE SOLUTION

Engineering Architecture & Delivery

I engineered an automated data ingestion and cross-reconciliation pipeline that interfaces directly with carrier electronic data interchange (EDI) feeds, shipping APIs, and the client's internal ERP dispatch database.

The pipeline normalizes divergent carrier invoice formats, automatically cross-checks billed dimensions and weights against actual scan logs at the warehouse scale, recalculates negotiated contract rates, and flags unauthorized charges within minutes of invoice receipt.

Automated Multi-Carrier EDI Ingestion Standardized ingestion of carrier billing files (CSV, XML, EDI 210/810), eliminating manual data entry and parsing discrepancies.
Rule-Based Discrepancy Engine Automatically checks 28 distinct validation rules including dimensional weight rounding, fuel surcharge formulas, and residential accessorials.
Automated Dispute Dossier Creation Generates formatted dispute packages with photographic scale logs and timestamped warehouse scans ready for submission to carrier audit portals.
Executive Margin Dashboard Provides real-time visibility into per-lane profitability, carrier performance trends, and ongoing recovery amounts.
Instant Anomaly Notification Immediate alert webhooks notify logistics controllers when billing deviations exceed configurable thresholds.
RELATED CAPABILITY

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This project leverages core methodologies from the Process Optimization & Automation consulting practice.

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